During the summer of 2003, Gene Funderburk (Guru in Residence and Theatrical Physicist) and Rhett Bryson have been working on making MANY improvements to the scenic construction shop. These improvements are in service of increased SAFETY, efficiency, productivity and appearance. As additional changes and additions are made, pictures will be added to this page. |
The
NEW Dust Sucker machine!
(After YEARS of
waiting, the scene shop finally has the fabulous dust sucker machine
installed - check out the details of the
installation.)
Most of these improvements are the result of the clever, inventive, imaginative and craftsmanlike skill of GuruGene. He has engineered and fabricated many of these items out of material found in the shop or economically obtained locally, saving hundreds if not thousands of dollars over what commercially available products would have cost the theatre. Every theatre probably needs a GuruGene - but they can't have him, he is OUR guru! (Special GuruGene graphic by Denise Bryson) |
Massive improvements to the table saw! Completely new side table, new rip fence SYSTEM, blade guard, outfeed table PLUS folddown outfeed table extension, switch relocation and easy off bump bar, rolling undertable cabinet with pull out blade drawer, drawers and storage for new crosscut sled. There are many T track accessories - hold downs, featherboards, stops, etc.
NEW drill press table system. T tracks in the top and side tables and on the fence. Hold downs and stops, etc for the T tracks. new rolling table with drawers for accessories.
New trash bin for cutoffs and other debris on wheels under the radial arm saw. New fence with T track for accessories, stops, etc. New masonite table top.
One of two retractable wall mounted air hose stations. (The other one is over by the table saw installed in the outlet behind the rolling scaffold.
Rolling shop work center. Two plugging strips, drawers on both sides, storage for al of the mini tools, adjustable light attached, clamps, vices, fold down work table surface.
NEW rolling table for the chop saw. Custom design (Gene's!) extension arms, folding extension arms, drawers and under table storage. T tracks on the fence for stops and accessories.
NEW Espresso Center. Perfect height for monitoring the brewing, storage for espresso bricks and shelf for the knock box. Drawer for cups and accessories. Custom holder for sugar and coffee can with spoon holder. Note the wonderful "Espresso Machine Cozy" that Kathleen made. It is in a very tasteful espresso color scheme and is made from Irish linen with professional piping. No more dust in the espresso!
The "Museum of the
CutAwl"
L to R : K-7, K8, K9, K10 CutAwls to join the K11 that the theatre
already owned. A custom case will eventually be constructed for these
historic machines.
Router Table
Spiffy NEW Professional Router Lifter (one revolution of the crank
raises the router 1/16th of an inch!) Router bits can be easily
changed from the table top. The completely adjustable router fence
has multiple T Tracks. There are safety guards and starter pins on
the table top and fence. There is also a miter track in the front of
the table top.The multiple drawers and cabinets hold adjustment
tools, accessories, bits and other items associated with the routing
activities. The whole cabinet is on wheels to allow the routing to
take place anywhere in the shop. Note especially the unique window
into the router compartment. gene has added a light to the
interior of the router compartment which turns on when the router is
switched on. Multiple connections to the sawdust collection system
will be made to the fence and the router compartment.
Assembly Table Improvements: Top resurfaced with masonite and
poplar edging, vice moved from "CutAwl Table", Undertable storage
shelf added. (MORE improvements to this table in the works)
New storage for roll paper, addition of second roll for white
paper (to be added, roll of waxed paper.)
Radial Arm Saw improvements: New transparent blade guard,
Additions of hose for connection to the dust collection system to
come, clever dust trapping box behind the saw (GuruGene
engineered)
Table Saw improvements: New blade guard and overarm
dust collection system. GuruGene designed, engineered and
fabricated the whole overarm system for a fraction of the cost of a
commercial product. The dust collector will attach at the top edge of
this PVC pipe system.
NEW tops to the radial arm saw work tables! In addition to the
new top surfaces, the tops have been extended out in the front and
end to allow for clamping anywhere along the edge.
Mobile Clamp Stand: A place for everything and everything in
its place! LOTS of NEW clamps (Bar clamps, spring clamps, c clamps,
Quick Grips, corner clamps, etc.) and a wonderful mobile stand which
allows the clamps to be moved to where the work is and FREES up LOTS
of space in the tool room. This guru designed stand now holds 113
clamps! He mentions to me that there IS a blank side left for MORE!
Note the box at the top for all of the various glues as well.
The new JET Air Filtration system. This unit has multiple filters and
removes particles from the air passing through up to 1 micron in
size. The filters can be blown off or washed. It changes the air in
the shop about 4 times an hour. It is operated from the shop floor by
means of a remote (shown in its holder on the rolling shop cart in
the picture to the right.) There are 3 fan speeds and it can be set
to delay turning off for 2,4 and 8 hours. So, we can finish up our
work and set the air cleaner to run for a selected period of time
after we have left. Notice the power cord reel to the right of the
air cleaner. We now have three of those reels installed on beams
allowing us to have drop down power for tools. We will, with the use
of these drop down power cords, minimize the number of cords crossing
the floor creating hazards.
Using tubes provided by our friend Ed Culbertson, we constructed a
rolling storage bin for cutoffs.
Gene has engineered a NEW table for the drill press (after making a previous new table top for this tool.) This one TILTS. Notice the clever use of the $1 aluminum framing triangle as an angle guage. You also should note the drill bit stand and the articulated dust collection nozzle. Because this old Craftsman drill press does not have a gear and crank system to raise and lower the table - Gene has cretaed a counterweight system using a bucket full of HEAVY chain!
Gene has redesigned and rebuilt the bin behind the radial arm saw to
allow for proper sawdust collection attachments.
(In the construction or planning stage: new storage (OUTSIDE) for lumber, new flat material storage, improvements to the rear of shop work table and storage bins, wall mounted storage cabinets, reorganization of tool room storage.)
Send Rhett E-Mail: rhett.bryson@furman.edu